Click on section titles to navigate the online instruction manual. Downloadable PDF version coming soon!
5.) A Closer Look at the EMC Forecast Tool
6.) A Closer Look at the Trending Tool
7.) Best Practices & Operational Tips
Welcome to Fan Buddy, your go-to tool for making smarter grain aeration decisions using real-time environmental conditions and scientifically backed calculations. Developed by Martin Tech LLC, Fan Buddy is a free, browser-based app designed for farmers, grain handlers, and storage managers who want to optimize fan operation without needing a fully automated system. It calculates the Equilibrium Moisture Content (EMC) of grain based on temperature, humidity, and crop type, then provides a clear, color-coded recommendation for whether or not to run aeration fans, and a powerful EMC forecast. The goal is simple: maximize grain quality, minimize energy waste, and give you confidence in every fan decision whether you're drying soybeans in October or conditioning wheat through the winter.
Who Is Fan Buddy For?:
Whether you're just curious about EMC or want to apply its principles in daily operations, Fan Buddy gives you a reliable starting point.
What Can Fan Buddy Help You Do?:
What This Manual Covers:
This manual provides a complete guide to understanding, using, and interpreting Fan Buddy:
Fan Buddy is built on the principle that smart decisions shouldn't require complex systems. With just a few inputs, this tool helps you protect your grain and your bottom line.
Before diving into how to use Fan Buddy, its essential to understand the science and strategy behind it. This section explains what Equilibrium Moisture Content (EMC) is, why it matters, and how it forms the foundation for intelligent aeration decisions.
2.1) What is EMC?:
Equilibrium Moisture Content (EMC) is the moisture level grain will naturally reach if exposed to a specific combination of air temperature and relative humidity over time. At equilibrium, the grain is neither gaining nor losing moisture, it's in balance with the air.
Think of EMC as the target that grain will move toward when exposed to the air. This simple principle allows you to predict grain behavior and make smarter fan decisions.
2.2) Why EMC Matters:
Grain doesn't dry or rehydrate instantly, it slowly trends toward the surrounding air's EMC. So, understanding and calculating EMC helps you:
💡 Running fans at the wrong time wastes electricity and can hurt grain quality. EMC-based decisions make sure each run is worth it.
2.3) The Science Behind Fan Buddy:
Fan Buddy uses a scientifically established EMC equation that incorporates three crop-specific constants (A, B, C):
EMC (%) =100M/100+M
Where:
M = -1/B*ln((-(T+C)/A)*ln(RH))
And:
T = Temperature (converted to C if input is in F)
RH = Relative Humidity (expressed as a decimal)
A, B, C = Constants unique to each crop (e.g., corn, soybeans, wheat)
2.4) Crop Constants: What They Are and How They're Derived:
The A, B, and C constants represent how a specific crop responds to environmental conditions based on its physical structure, oil content, and moisture retention properties.
Lab-Derived Through Sorption Isotherm Testing
To derive these constants, researchers conduct controlled sorption isotherm experiments in a lab setting:
1. Samples of grain (e.g., corn, soybeans) are placed in tightly controlled chambers.
2. The chambers maintain fixed temperature and relative humidity conditions.
3. The grain is exposed for days or weeks until it stabilizes (reaches equilibrium).
4. Researchers measure the final moisture content of the grain.
5. This is repeated at multiple temperature and humidity combinations.
6. The resulting data points are plotted and a curve is fitted using mathematical regression models.
That curve is what gives us the constants A (shape), B (sensitivity), and C (temperature offset).
Why Constants Vary by Crop
💡 Even within the same crop, different varieties or hybrids can respond differently. Fan Buddy uses published average constants.
2.5) Historical Use of EMC in Agriculture:
The concept of Equilibrium Moisture Content dates back over a century. Here's a quick timeline:
📘 In other words, the science hasn't changed, just the tools. Fan Buddy puts that same proven science in your pocket with real-time weather and crop logic.
2.6) Moisture Management Goals Explained:
Fan Buddy tailors its recommendations based on your selected aeration goal:
🔽 Drying
You want to lower the grains moisture to a safe storage level. Fan Buddy looks for EMC conditions that can draw moisture out of the grain effectively, without overshooting and over-drying. Best when reducing grain moisture by more than 2%.
🔼 Rehydrating
You want to carefully raise moisture (common with soybeans or dry corn to meet contract specs). Fan Buddy identifies air conditions where moisture can be safely added without going too far. Best when increasing moisture by 2%.
➖ Conditioning
You're happy with current moisture and want to maintain it. The app looks for stable EMC values close to your grains moisture to preserve quality without change.
❓ No Goal
You just want to see the EMC without recommendations. This is useful for testing values, comparing crops, or learning how EMC works under different conditions.
💡 Choosing the right goal is crucial. Fan Buddy's logic changes based on what you're trying to do.
Fan Buddy is designed to be fast, clear, and intuitive, whether you're sitting at your desk or pulling up the tool on your phone at the bin site. This section walks you through each part of the apps interface and how to use it correctly for accurate EMC results and fan recommendations.
3.1) Step-by-Step Walkthrough:
1. Select Your Goal:
Use the Select Goal dropdown to choose your operation type:
💡 Selecting a goal not only enables additional logic for fan recommendations, but also the forecast chart shaded zones .
2. Choose Your Crop Type:
Use the Crop Type dropdown to select the grain you're working with. Each crop has its own EMC behavior, and Fan Buddy uses internal constants (A, B, C) specific to that crop.
Available crops include:
⚠️ Be sure to select the correct crop EMC varies significantly between them.
3. Enter Moisture Data:
If you've selected Drying, Rehydrating, or Conditioning, you'll need to enter:
If No Goal is selected, these fields disappear to reduce clutter.
💡 Accurate moisture readings are key to meaningful recommendations.
4. Input Ambient Conditions:
There are two ways to tell Fan Buddy what kind of air your grain is experiencing:
You can also choose your preferred unit of temperature: F(default)/C
Click the Reset button to clear ambient values and start fresh.
⚠️ Manual readings are usually more accurate than ZIP-based estimates.
5. View EMC and Recommendation:
As soon as valid inputs are entered, Fan Buddy:
💡 The recommendation changes dynamically as you adjust any input.
6. (Optional) Enable Forecast View:
Want to look ahead? Here's how:
⚠️ The forecast feature only works when weather is fetched via ZIP code.
7. (Optional) Use the Trending Chart:
Click View Trending to expand the historical charting tools.
⚠️ Caution: The Clear History button is a permanent wipe of all saved data!
You can save as many readings as you like. They'll persist in your browser for future review, even if you close the app.
Once you've entered valid ambient conditions and grain data, Fan Buddy provides two core outputs:
This section explains how to interpret these results and how to gain deeper insights from Fan Buddy's two powerful visual tools: the Forecast Chart and the Trending Chart.
4.1 Instant EMC Calculation & Recommendation:
At the heart of the app is the EMC calculation. It appears immediately once temperature, humidity, and crop are entered. When a goal is selected, Fan Buddy also gives you a color-coded recommendation box that interprets the result.
Color Zones and What They Mean
- Favorable for selected goal
- Safe to run fans
- Marginal conditions
- Minimal impact
- Unfavorable / risk of harm
- Avoid running fans
How Logic Works by Goal
💡 These recommendations update live when any of the user inputs change.
4.2 EMC Forecast Chart:(Optional, shown when enabled in Ambient Conditions window)
The forecast chart gives you a 5-day view of predicted EMC values, based on 3-hour interval weather forecasts.
Key Features:
⚠️ Keep in mind: The color code for the EMC Forecast Shaded zones are different than the EMC Output Fan recommendation color codes. Still giving the same advice based on your selected goal and inputs.
💡 The forecast helps you plan ahead, catch good windows and skip bad ones before they arrive.
How to Use It
*See Section 5 for more information on the Forecast Chart
4.3 Trending Chart:(Optional, appears when View Trending is clicked)
This tool helps you track how your calculated EMC and moisture levels change over time.
What It Shows
How to Use It
⚠️ Saved readings are stored in your browser and will be permanently lost if you clear local storage by clicking Reset History.
*See Section 6 for more information on the Trending Chart
The EMC Forecast Tool gives you the ability to look ahead, using real weather forecasts to see how ambient conditions will impact your grain over the next 5 days. With this feature, you can schedule fan runs more strategically instead of reacting to conditions hour by hour.
5.1 How to Enable the Forecast Tool:
To turn on the forecast chart:
⚠️ The forecast only works with ZIP-based weather lookup, it is not available when using manual temp/humidity input.
5.2 What the Forecast Shows:
The chart displays the predicted Equilibrium Moisture Content (EMC) for your selected crop at 3-hour intervals for the next 5 days, using temperature and humidity data from openweathermap.org.
Chart Features:
5.3 Understanding the Shaded Zones:
Each zone represents a different level of suitability for your goal (Drying, Rehydrating, or Conditioning):
🟩 Green Zone Best for Goal
🟨 Yellow Zone Aggressive/Higher risk of overshooting target
🟥 Red Zone Unsafe or Wasteful
⚪ White Zone Neutral
5.4 Forecast Chart Tips:
💡 Forecasting allows you to act proactively instead of reactively, especially helpful when managing multiple bins or scheduling limited fan time.
The Trending Tool is your built-in record keeper. It allows you to log, track, and visualize past EMC readings, giving you the ability to reflect on previous decisions, identify patterns, and improve your grain management strategies over time.
6.1 How to Access the Trending Tool:
To reveal the tool:
💡 The trending section is hidden by default to keep the interface clean, open it anytime to view or update your history.
6.2 Saving a Reading:
Each time you click Save Reading, the app logs a full snapshot of the current session, including:
Saved readings are stored locally in your browsers memory, so you can leave and return later without losing your history, as long as your browser data isn't cleared.
⚠️ If you change devices or clear browser storage, your readings will be lost.
6.3 What the Trend Chart Shows:
Once readings are saved, the chart displays:
Each reading is plotted chronologically, and hovering/clicking over a point reveals a detailed tooltip with:
💡 Even without full automation, this chart helps you monitor drying, rehydrating, or stable storage trends over days or weeks.
6.4 Interpreting the Chart:
Use the chart to:
Example: If you consistently log better EMC values in the early morning, you might adjust your fan run schedule to take advantage of those windows.
6.5 Clearing History:
Clicking Clear History will:
⚠️ This action cannot be undone. Only clear history when you're done with a storage season or intentionally starting fresh.
Knowing when and how to run fans is both a science and an art. Fan Buddy gives you accurate EMC calculations and recommendations, but the best results come when you pair the tool with smart habits, sound judgment, and a little experience. This section offers tips that will help you get the most value from Fan Buddy, whether you're drying thousands of bushels or just maintaining a few bins.
7.1 🔁 General EMC Tips for All Goals:
1. In the recommendation box, colors reflect a real-time judgment based on your inputs:
✅ Green = Safe to run fans now
⚠️ Yellow = Marginal/inefficient; may be acceptable depending on your situation
❌ Red = Unsafe/Aggressive conditions suggest not running fans
2. In the EMC forecast chart, shaded zones represent predicted EMC conditions relative to your goal:
🟩 Green Zone = Best forecasted conditions for fan operation
🟨 Yellow Zone = Risk of overshoot or aggressive operation
🟥 Red Zone = EMC conditions that oppose your goal (drying in rewetting air, etc.)
⚪ White/Neutral Zone = Conditions unlikely to affect moisture significantly
💡 The recommendation box tells you what to do right now. The forecast chart helps you plan what to do later.
7.2 🔽 Drying Tips:
💡 Rule of thumb: Only run fans when EMC is at least 1.5% below your current grain moisture and trending toward your target.
7.3 💧 Rehydrating Tips:
⚠️ Do not attempt to rehydrate grain without knowing your current moisture and having a clear, achievable target.
7.4 ⚖️ Conditioning Tips:
7.5 🛑 When NOT to Run Fans:
7.6 🧠 Other Smart Habits:
Fan Buddy is a powerful tool designed to simplify grain aeration decisions using EMC. However, like any tool, it has limitations. Understanding these will help you apply its guidance more effectively and avoid common pitfalls.
8.1 🔬 EMC Equation Assumptions:
Fan Buddy uses a mathematical model based on publicly available crop constants and research data. While these equations are reliable for general decision-making, they:
⚠️ Treat EMC values as scientifically-informed estimates—not precise guarantees.
8.2 🌡️ Weather Data Variability:
💡 Use forecast data directionally—don’t base critical decisions solely on long-range predictions.
8.3 📉 No Runtime Modeling:
Fan Buddy does not:
This means:
8.4📥 Manual Moisture Input Required:
⚠️ Failure to update grain moisture can lead to misleading recommendations.
8.5 🚫 Not a Substitute for On-Site Monitoring:
Fan Buddy does not detect:
These conditions require:
💡 Fan Buddy enhances—but does not replace—physical bin checks and safety protocols.
Fan Buddy is built by people who understand the real-world challenges of managing grain bins, watching weather, and making daily fan decisions. If you ever need help, clarification, or just want to dig deeper—we’re here for you.
9.1 📬 How to Reach Us:
For questions, support, or feedback regarding the Fan Buddy EMC Calculator:
Martin Tech LLC
🌐 Website: www.martintechnd.com
📧 Email: chris@martintechnd.com
We welcome:
💡 We don’t offer direct 24/7 support for the Fan Buddy EMC Calculator, but we’ll get back to you as soon as possible—usually within 2-3 business days.
9.2 🧠 Further Learning & EMC Resources:
Visit the EMC Learning Center on our website for additional tools and insights:
✅ Whether you're a first-time user or a seasoned grain manager, there’s always more to learn—and we want to help.
Fan Buddy is a decision-support tool developed by Martin Tech LLC to assist grain producers, handlers, and advisors in evaluating aeration conditions based on Equilibrium Moisture Content (EMC). It is offered as a free, educational resource—not as a certified engineering or regulatory tool. Calculations are based on standard models and crop constants sourced from publicly available data. While we strive for accuracy, we do not guarantee the precision or completeness of the results. This calculator is intended for informational purposes only and should be used alongside sound judgment and, when appropriate, professional advice. Martin Tech LLC is not liable for decisions, losses, or damages resulting from the use or interpretation of this tool. Use of this calculator for commercial resale or purposes outside its intended use is not permitted.
Terms of Use
By using Fan Buddy, you agree to the following:
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